Business Tags
Optoelectronics/Panels
Medical Supplies
Labels/Printing
Use Cases
Defect
Measurement
Solution Type
Software / Hardware

Past Project(s)

Client(s)

Country

Industries Involved

Company Description

Apacer

Solutions:

-
result(s) 
  1. Two bottle sizes can be used on one machine: Supports two vial bottle capacities (10ml and 20ml) at the same time, no need to change tooling when changing lines, operators can get started directly, and easily switch between different bottle sizes.
  2. Tray separation and loading + automatic vial loading: Apacer's exclusive design of Tray automatic separation mechanism can automatically separate the Tray trays that were originally stacked together to save space, and place them independently into the production line; combined with the bottle pushing and vacuum bottle picking mechanism, it can be used at once Dozens of vial bottles are automatically placed in the tray, which greatly improves the overall packaging efficiency and productivity.
  3. Highly customized: Designed for customers' existing products, production lines and tray bottles, saving transformation and transformation costs.
  4. AOI label optical inspection station: Integrate existing front-end and back-end equipment to detect whether the bottle label is completely attached, whether the label position is tilted, and whether the batch number is printed correctly; once a defective product is detected, the mechanism will automatically exclude it to avoid the defective product from entering the next station.
  5. Customized database: Reserve the flexibility of upgrading ESG IoT smart devices.
Software / Hardware

Apacer's pillow-shaped bottle independent machine inspection can replace manual multiple inspections, and its special fixture design has obtained a patent for invention design. The machine is versatile and uses 9 precision optical lenses to simultaneously inspect 3 types of internal and 4 types of external bottle defects and supports 5 types of pillow-shaped plastic bottles with a capacity of 15ml or less. In order to adapt to the space environment of the inspection room, a U-shaped design is adopted to facilitate the reduction of the overall size of the machine. It is equipped with a turntable fixture mechanism, visual judgment software, and human-machine interface information display.

Software / Hardware
  1. Flaw detection for various sizes of polarizing plates, brightness films, light guide plates or color filters
  2. Detection of various defects, such as foreign objects, creases, indentations, PVA patterns, etc.
  3. Three-part mobile inspection, using multiple angles, different light sources and multi-directional methods for measurement
  4. CCD can choose different resolutions according to pixel and pitch size, as a judgment for defect measurement
  5. Linear and area cameras can be selected for mixed detection of different defects and different accuracies
  6. Integrated and customized design to reduce unnecessary adjustment and development costs
  7. Can be integrated with production history, scan barcode to link work orders and serial numbers, and complete traceability system with customized database
Software

360° intelligent AOI foreign object detection machine with full angle, which contains a new rotating fixture with integrated AOI technology, so that when switching different measurement sizes of bottles, it can be detected in a fully automatic way without changing the fixture and manual intervention; It is also equipped with 360-degree multi-angle shooting to achieve the benefits of precise detection and reducing the overall detection time. In addition, it is equipped with the intelligent optical detection software independently developed by Apacer Smart IoT, which can quickly identify and mark the defective areas of the medicine bottle, and effectively assist the quality control personnel to conduct the next step of verification.

Software / Hardware